Automation in professional printing company – How does it process?

With tight deadlines and consistent quality expectations, today’s printing landscape demands a radically efficient way to handle mass print requests. While many printers rely on manual labor and disjointed systems, professional providers leverage automation across prepress, print production, finishing, and postprint steps to exponentially amplify speed, scale, productivity, and reliability critical for modern marketing executives.
Digitizing ordering channels
Crucial to facilitating order volume is providing an easy gateway for clients to access print services. And for today’s self-service consciousness, that means developers build online ordering portals instantly pricing and fulfilling common requests from simple letterheads to elaborate brochures. Set templates, pre-built product lists, and data-driven calculations display costs and ETA for automated approvals. This opens access to distributed teams and bypasses operators.
Standardized intelligent workflows
For established products, professional printers centralize and encode a maze of processes into standardized workflows automatically setting up proper job clusters as various order details travel the production pipeline. Each job centralizes client specifications, operation step tasks, due date tracking, and more as a smart manufacturing capsule. Hundreds of batch runs forgo tedious legwork finding relevant documentation or steps to follow allowing automated adherence to policy and schedule. Files route, equipment selects settings and notifications cue employees across functions accordingly.
Data-driven quality testing
Modern quality testing procedures mission-critical for national brands depend on advanced automation to objectively gauge print accuracy and conformity at industrial scales. Programmed equipment like inline spectrophotometers automatically scans printed sheets off the press, comparing measured color values against original digital proofs and flagging unacceptable deviations triggering operational interventions or material exclusions to uphold color correctness. For dimensional conformity, robots use microscopic lenses and artificial intelligence to assess statenislandprinting finishes for unwanted imperfections like waviness, thickness variances, or scuff marks outside tolerance ranges. Results gauge asset health and waste lessening to optimize uptime efficiency.
Automated materials resourcing
Professional printers integrate powerful data analytics with supplier channels to monitor thousands of raw material data points. When sourcing specialty substrates like textured or high-brightness paper for jobs, programs automatically check stocks in supplier inventory databases against the project’s priority level, geographic region, and environmental requirements to source the fastest, most relevant match for procurement teams to order and schedule production against. Algorithms even estimate future availability relative to average demand to mitigate material shortages down the line.
Digital asset management
Mass personalization at scale depends on seamless content accessibility. Automated digital asset management platforms centralize branding assets of all types and templates under strict security controls. Documents dynamically populate order specifics like names and imagery upon submission automatically into sales sheets, invite cards, and more without delay finding necessary files across email inboxes or desktops. Integrations also auto-save completed projects back to the DAM for simplifying reprints.
Automated finishing workflows
A hallmark of premium print is specialty finishing details that automation easily incorporates for diverse applications like brochures, invitations, or photographic coffee table books. Set finishing options in online templates or production systems automatically schedule and set up the downstream binding, coating, laminating, and embellishing equipment with pre-optimized speed, temperature, coating thickness, and other parameters. Minimal labor maximizes consistency at scale otherwise too tedious to manually input each time across the endless custom configurations demanded today. Prioritize these principles when sourcing marketing print partnerships.